Can you retrofit our Ada pallet rack?

Yes, if the existing structure and proposed loading are suitable. We review compatibility and capacities before specifying roller levels.

Will totes travel on the same lanes as cartons?

Sometimes. Base shape, weight, and support requirements determine whether shared lanes are appropriate; representative samples should be tested.

Does carton flow rack guarantee FIFO?

It supports FIFO within properly replenished lanes. Your team must preserve item identity and follow rear-loading and lot-control procedures.

What information should we send for pricing?

Send container dimensions, weight ranges, item counts, picking activity, and available space. Include photos of any proposed retrofit bays.

Ada, Michigan

Carton Flow Rack in Ada, MI

Carton flow rack in Ada puts cases and totes on inclined rollers so replacement stock advances toward the picking face under gravity. For consumer products fulfillment, that fixed presentation point helps operators spend less time reaching into shelving and more time assembling orders. Rear loading separates replenishment from front picking.

Along Fulton Street East and near Spaulding Ave industrial properties, planning should start with packaging and shift demand rather than bay count alone. We review carton bottoms, tote runners, item velocity, and available access before arranging lanes. The aim is a pick module that supports repeatable work while leaving room for replenishment between receiving and order release.

(616) 344-5683

Why Carton Flow Racking Fits Multishift Fulfillment

A dedicated lane keeps each selected item visible at the front while additional cases wait behind it. Removing the leading container lets the next advance. This can support picking speed by reducing searches and repeated shelf facing, without assuming every item belongs on gravity rollers.

For Ada's direct sales and specialty assembly operations, replenishment discipline matters across shifts. Loading only from the rear and withdrawing from the front supports FIFO within each lane. Separate product identities and lot procedures remain necessary; gravity movement alone does not manage expiration dates or inventory records.

Inclined rollers present cases at a consistent picking edge.

Rear replenishment preserves a separate front working aisle.

Dividers organize changing carton and tote dimensions.

Carton flow rack with gravity wheel beds and case lanes

Carton flow shelving in use on a warehouse pick line

Designed Around Ada's Product Mix

Consumer products activity around Fulton Street East and logistics support near Spaulding Ave make packaging variety a useful design input. A specialty assembly building may need tote lanes beside case lanes, with different support surfaces and replenishment quantities rather than one repeated shelf arrangement.

Consumer products and direct sales

Specialty assembly and light manufacturing

Logistics support

How Case Flow Rack Lanes Match Your Containers

We establish the rolling surface, slope, and lane dimensions around representative containers, including the lightest expected load. Full-width wheel beds and individual tracks offer different support patterns. A working sample review helps identify packaging that needs another storage method before the complete arrangement is selected.

Check the underside

Evaluate carton seams, softened bases, and tote runners against roller spacing so containers receive suitable support throughout their travel.

Set lane boundaries

Size lane widths around actual outer dimensions, then position dividers to limit sideways movement without squeezing the package.

Balance the pick face

Assign accessible positions to frequent selections and choose lane depth around consumption, rather than allocating identical space to every item.

Prove the movement

Test advancement, front stops, and picking access using representative loads before releasing the lanes for routine replenishment.

Carton Flow Rack Retrofit and Module Planning

Existing pallet rack may accept roller levels after its connections, dimensions, condition, and stated capacities are reviewed. A retrofit is not an assumption based on beam length. Reserve pallets above the active face require a layout that accounts for their loads and replenishment access.

Pick modules should connect lane locations with scanning, order containers, and the next packing step. Tote removal needs clearance at the discharge edge; opened cases need reachable contents. We show front picking and rear restocking space separately so a compact drawing does not conceal an access conflict.

Installation planning includes staged materials, agreed work areas, and experienced installation crews we schedule and manage. We coordinate the approved arrangement with your operating contact, then check roller settings and lane identification during handover. Your team receives the configuration information needed to evaluate later packaging or assortment changes.

Before selecting lane hardware, bring sample cartons from Ada's fastest moving items. Compare their base seams, weight range, and dimensions. Confirm the smallest case advances without tipping. Review tote compatibility separately. A short trial can reveal whether wheel tracks or a broad roller bed better supports the package mix. Record approved container limits for future purchasing.

Ada service area Review roller-fed storage Compare pallet FIFO Compare pushback storage

Repeated case selections across several shifts

Tote-fed assembly stations with defined replenishment

Lower picking levels beneath reviewed reserve storage

Call (616) 344-5683

Recent Installations

Racking projects completed for warehouses across West Michigan.

View More Projects

Bring Your Case List

Grand Rapids Pallet Rack is a division of Warehouse Equipment & Supplies Co., supplying and installing storage systems since 1997. Share container samples, daily selections, and building measurements for a proposed layout and itemized scope. (616) 344-5683.